Liquid Latent Curing Agent Ecat-05: Superior Room-Temperature Latency Exceeding 1 Year,Anhydride Pultrusion Accelerator
Products Summary
Shanghai Feimi Materials Technology specializes in the R&D and supply of Ecat-05, a high-performance liquid latent curing agent and accelerator. Ecat-05 is directly miscible with epoxy resins, significantly simplifying processing and blending. One-component epoxy formulations using Ecat-05 achieve a room-temperature shelf life of over 1 year. Additionally, it serves as a highly efficient accelerator for anhydride, aromatic amine, and dicyandiamide (DICY) systems. Widely applied in epoxy-anhydride pultrusion composites, 1K structural adhesives, prepregs, and latent potting compounds. Custom formulation support available.
As a liquid, Ecat-05 is fully miscible with epoxy resins, streamlining blending and processing workflows. When used as a primary curing agent, it enables single-component (1K) epoxy systems to maintain room-temperature shelf stability exceeding 12 months. As a versatile accelerator, Ecat-05 significantly lowers activation temperatures for anhydride, aromatic amine, and dicyandiamide systems. It is the ideal selection for epoxy-anhydride pultrusion composites, 1K structural adhesives, prepregs, and latent encapsulation resins.
Ecat-05 demonstrates excellent compatibility with Bisphenol A, Bisphenol F, cycloaliphatic, and modified epoxy resins. Whether functioning as a 1K latent hardener or an accelerator for anhydride pultrusion and aromatic amine formulations, it ensures extended pot life alongside rapid de-blocking and efficient crosslinking at elevated temperatures.
Product Advantages
- Liquid State: Simplified Processing & Zero Settling RiskDirectly dissolves into resin formulations without requiring costly high-shear grinding or 3-roll milling processes associated with solid latent hardeners. Eliminates micro-curing defects and particle sedimentation during long-term storage.
- Ultra-Long Room Temperature Latency (1+ Year Shelf Life)Provides exceptional latency stability. Formulated 1K adhesives and potting compounds remain stable at room temperature for over 12 months with negligible viscosity build-up, facilitating transport, storage, and application.
- Broad-Spectrum & Highly Efficient AccelerationFunctions as a potent accelerator for anhydride (e.g., pultrusion processes), aromatic amine, and dicyandiamide (DICY) systems. Significantly reduces cure temperatures and shortens cycle times while maintaining workable open time.
- Superior Mechanical Properties & High Tg RetentionDelivers rapid crosslinking upon thermal de-blocking, producing high-density cured networks with superior tensile shear strength and exceptional glass transition temperatures (Tg).
Typical Properties
| Products / Parameter | 指标 / Specification |
|---|
| 外观 Appearance | 淡黄色液体或者固体 |
| 比重(25度)g/cm3 Specific gravity | ~1.13 |
| 熔点 Melting point (25℃) | 27-32℃ |
| 含水率 % Water content | <0.3 |
Cured Products Performance
| 配方与性能项目 / Formulations & Properties | 配方 1 | 配方 2 | 配方 3 | 配方 4 |
|---|
| 液体双酚A环氧 NPEL-128 (phr) | 100 | 100 | 100 | 100 |
| Ecat-05 (phr) | 3 | 5 | 6 | 7 |
| 粘度翻倍时间 Week at 40℃ (Time to double visc) | 22 | 20 | 19 | 18 |
| 凝胶时间 Gel time(min)105 ℃ | 169 | 83 | 70 | 57 |
| 凝胶时间 Gel time(min)120 ℃ | 34 | 13 | 9 | 7 |
| 起始放热温度 On set T (℃) | 135 | 132 | 130 | 130 |
| 玻璃化转变温度 Tg (℃) (120℃ + 150℃ 5h) | 137 | 135 | 133 | 132 |
Product Applications
- Anhydride Pultrusion Composites: Ideal for wind turbine cable cores, rock bolts, and pultruded profiles. Delivers long bath life combined with ultra-fast line speed curing at elevated temperatures.
- Single-Component (1K) Epoxy Adhesives: Combines 1+ year room temperature storage stability with rapid heat-curing capability.
- Composite Epoxy Prepregs & Filament Winding: Suitable for carbon fiber and glass fiber prepregs, ensuring tack stability and excellent autoclave or compression molding performance.
- Latent Epoxy Potting Compounds: Engineered for 1K electrical insulation potting in electric motors and transformers.
- Electrical Tapes & Insulating Tapes
Handling, Storage & Expiry
- Handling & Safety: Please refer to the Safety Data Sheet (SDS / MSDS).
Shelf Life & Storage Conditions:
- Minimum 12 months from the date of manufacture.
- Store sealed in a cool, dry, and dark environment. Avoid exposure to moisture and air.
FAQ
- Q1: What are the key advantages of Ecat-05 over traditional solid latent curing agents (such as Micronized DICY or Microencapsulated Hardeners)?
A: Traditional solid curing agents (like micronized DICY powders) require high-shear dispersion into the resin matrix, which often leads to particle settling, uneven dispersion, and rapid viscosity increases over time. Ecat-05 is liquid and fully miscible with epoxy resins. It eliminates complex grinding processes, prevents settling defects, and delivers superior microscopic homogeneity and light transparency in the cured matrix.
- Q2: Which resin systems benefit most from Ecat-05 as an accelerator, and how effectively does it reduce curing temperatures?
A: Ecat-05 is a versatile latent accelerator optimized for three main curing systems:
Anhydride Systems: Significantly accelerates cure speeds in pultrusion molds to boost line productivity.
Aromatic Amine Systems: Lowers activation temperatures for aromatic amines (e.g., DETDA, DDS, DDM) to enable faster cure at moderate temperatures.
DICY Systems: Lowers the reaction activation energy of dicyandiamide, achieving efficient and complete curing at 120℃.
- Q3: Does Shanghai Feimi Materials offer formulation adjustments and technical support for pultrusion or adhesive processes?
A: Yes. Shanghai Feimi Materials has a dedicated R&D and technical service team specializing in fine chemical formulations. Beyond supplying Ecat-05 monomer, we offer custom formulation, co-blending optimization, and process support tailored to your specific line speed, latency/summer storage requirements, and peak exotherm targets.